What is a Diesel Pile Hammer and its Uses?

 When you undertake a construction project, it involves different pieces of equipment. Every appliance has its functionality and benefits. Various versions may be available for one piece of equipment, but the usage depends on how effectively it works.

A pile hammer is one such device necessary for most construction works. You can find many types of pile hammers in the market, including diesel, hydraulic, or steam-powered ones. 

Among all, the diesel pile hammer is the most effective tool. It is a two-cycle diesel engine and is quite large. This piston hammers piles inside the earth. The close-ended diesel pile hammer can reach about 40-50 blows per minute. On the other hand, open-ended diesel pile hammers can provide up to 70-80 blows per minute.

If you want to learn more about these pile hammers, stay hooked to the end of the article.

Benefits of Diesel Pile Hammer

Diesel pile hammers are heavy, but they offer many benefits in a construction task. Below are the 5 significant benefits of using a diesel pile hammer.

1. More Powerful 

A diesel pile hammer is relatively more powerful. Thus, it takes about half the time to complete the same work as any other device. 

The maximum blows-per-minute (BPM) by other pile hammers like steam-powered or hydraulic hammers is a maximum of 50-60, while the maximum BPM by a diesel pile hammer is 70-80.

2. Lightweight and Compact

A diesel pile hammer is hefty on its own. But when you compare it with other types of pile hammers available for the same purpose, it is lighter and more compact. Its light weight also makes it easier for you to transport the tool.

3. Fuel-Efficient 

Diesel pile hammers work with lesser fuel and power than others. Also, these devices are self-contained. It means that they do not require an external power supply. In addition, their fuel efficiency decreases the harmful impact on the environment.

4. More Reliable 

Any construction equipment you use must be reliable in the long run. Unlike other pile hammers, diesel ones do not use crankshafts, bearings, cams, or piston rods. The absence of these elements leads to lesser wear and tear. Fewer parts can sustain friction damage in this tool, so you can use it without worrying about too many repairs. It makes the diesel pile hammer a reliable option.

5. Requires Lesser Maintenance 

With the diesel pile hammer, you can get more work done at a lesser cost, fuel, effort, and time. Since it renders you work in the least time, you will not use the tool for half the time. As the usage is less, the wear and tear will also be negligible. This, in turn, leads to lesser maintenance requirements while enhancing the durability of the diesel pile hammer.

Why is Using Diesel Pile Hammers an Ideal Option?

The diesel pile hammer possesses many more positive aspects than its other counterparts, making it the ultimate solution. Apart from the many benefits, the cost of a diesel pile hammer is relatively lesser than other devices. 

Besides, diesel pile hammers are versatile. They can work on different surfaces, like various types of soil, steel, timber, and concrete. 

All the above advantages make diesel pile hammers a better option for your construction needs.

Rent the Most Powerful and Reliable Diesel Pile Hammers from HPSI

Choosing the right equipment is vital, as it determines how fast you can complete the project and how effective your work will be. Especially when you have many options, diesel pile hammers might give you the impression of an old-school method. However, diesel pile hammers outrank other devices in terms of performance and savings. 

Thus, even if you do not want to buy one immediately, you can opt for a diesel hammer rental in Nebraska. HPSI provides the best quality diesel pile hammers to suit all your needs. To get your ideal equipment today, call us at 8162214774 or check our website at https://hydraulicpowersystems.com/

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How To Select Appropriate Equipment According To Your Construction Task

The majority of construction projects entail tedious work that must be handled by workers and the equipment appropriate for the task at hand. It is impossible for workers to complete all tasks in a project, which necessitates the employment of machines, particularly construction equipment (machinery), which is now widely employed practically everywhere around the globe. 

For civil engineers, the appropriate selection of equipment is critical for a project's efficient and cost-effective construction. People's choices are involved in the diverse spectrum of commercially accessible devices. Thus, before starting a project, you must determine your equipment requirements. From heavy construction vehicles to construction equipment attachments, a wide range of equipment and construction equipment attachments are available to assist with the completion of any project, large or small. Use our guide to assess your requirements and choose the appropriate equipment for your forthcoming project.

Factors to consider while choosing the equipment for any construction project

Your plans demand the use of appropriate equipment for your task site, goals, and budget. When making a list of things you need, keep the following factors in mind.

Using existing construction equipment

Where the exclusive use of new equipment for its entire working life is not anticipated, or where its use on future projects is uncertain, it may be preferable to use existing old equipment, even if its operation is slightly more expensive. The depreciation cost of the new machine is likely to be significant, raising the equipment's ownership cost and consequently the unit cost of work.

Job site conditions

Examine the construction site to determine the scope of the project and the site characteristics. Is your project involving a large job site or a small indoor space? Do you see any difficulties you'll have to navigate in close quarters, such as utility wires, structures you intend to leave in place, or other pieces of equipment?

Construction equipment size

Larger equipment produces more on full load, but its cost of production on part load is typically higher than that of smaller units operating on full load. Larger equipment needs larger matching units, and the shutdown of one principal unit may leave several other massive units idle.

 

Getting to work is often tough and expensive, and larger units require more servicing, maintenance, and repair facilities. Larger machines, on the other hand, are typically more robust and ideal for harsh working circumstances. It is preferable to have the same size equipment on the job. Regarding standby equipment, larger standby equipment costs more than smaller standby equipment.

The Best Equipment for Common Construction Projects

A job site may have a mix of specialty and conventional equipment, depending on the nature of the project. Clearing, grading, lifting, and hauling are all essential duties in most construction occupations. Depending on how large and congested your job site is and how high you need to reach, you may require a variety of heavy equipment.

Vibratory pile driver for excavators

Vibratory Hammers can be used to drive piles with little or no noise in the residential area.

Caisson Hammers

Caisson Hammers are used for bridge pier foundations and dam construction. These hammers have superior vibration characteristics.

Sheeting Hammers

Sheetings Hammers are efficient in drinking piles into the silt, mud, or other types of environments.

Excavator Mounted Hammers

Excavator-mounted Hammers are compact and can be used in any kind of environment where the workspace is minimal in size.

Diesel Hammers

Diesel Hammers are used extensively to drive piles into the supporting soil layers.

Hydraulic Augers

Hydraulic Auger is a kind of drilling equipment that is used to dig holes with minimized downtime.

Vibratory Dampeners

Vibratory Dampeners are used to keep the pile driving equipment safe and keep the energy focused wherever you want.

Hydraulic Power Systems - The leading piling equipment suppliers

Suppose you would like to rent specific equipment. In that case, Hydraulic Power Systems Inc sells and rents a large selection of vibratory hammers, excavators, and other kinds of construction equipment attachments & heavy construction vehicles. To get the right equipment for your job, call us at 816.221.4774. Or visit us https://hydraulicpowersystems.com/

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The use of different types of Pile Driving Hammer

Pile driving is the most ancient technique of deep foundation construction and has been prevalent for thousands of years. Moreover, the uses of the driven piles and the evolution in the methods are remarkable. Though the core technique remains the same i.e driving piles through pushing force for installation.

Various equipment, machine, parts, components, and power sources have gone through updations and are involved in the process. You can easily get the latest and affordable equipment as per your application requirements from the pile driving equipment rentals in Missouri.

A pile driver is a machine that is used for driving the piles vertically into the ground or soil without excavation. Piles are strong columns made of steel, concrete, wood, etc. There are sheet piles, pipe piles, H-pile, timber, and precast concrete piles. Driving them into a specific area with inappropriate surface or subsurface situations will enable the desired structure formation or will provide support to the buildings.

Pile driving hammers are at the core of the pile driving process or system. Their function is to drive the piles into the soil.  This article discusses different types of uses associated with pile driving hammers.

The features and application of different types of pile driving hammers

Drop/Steam/Air hammers - For all soil conditions

Drop hammers are the most ancient type and are still in use for their simple applications. Steam hammers are said to be industrial power hammers. There are single-acting and double-acting air/steam hammers available with the pile driving equipment rentals in Missouri. They can be used as per the power requirement with varied pressure, frequency, and strokes.

The power source of drop hammers that lifts the ram/piston is steam or compressed air. The pile resides on the bottom side of the cylinder and the hammer is connected to the piston enabling the vertical movement of the hammer within or alongside. 

The steam pressure will lift the hammer over the pile and drops it with its release with the help of gravity. The ram above the stroke hits and drives the pile into the soil. The hammer’s weight can vary depending upon the job requirement. 

Diesel Pile Hammers - For supporting soil layers

As the name suggests, the power source of the diesel pile hammer is through the huge two-stroke diesel engine. The weight is handled at the ram or piston. Besides, the part that links to the top of the pile is a cylinder.

The cable holding the pile driver raises the impact hammer’s weight and this results in the cylinder’s air extraction and fuel insertion. Moreover, with the quick-release mechanism, the weight is dropped. Also, the fuel gets to the ignition point with the heat generation. This is due to the compression of fuel and air formed from the piston’s weight. 

The ignition will drive the weight upwards when the energy of the weight-fall shifts to the pile head and the fresh air is extracted every time the weight rises. The cycle continues in this manner. The closed-end hammers can give 30-50 blows per minute and open-end hammers are capable of 70-80 blows. 

The modern diesel hammers are said to be the most essential equipment parts for today’s deep foundation. They come with adjustable fuel pumps to control the stroke and energy. This is highly beneficial in the conditions when the soil formation changes.

Hydraulic impact hammers - For loose soil

Hydraulic hammers are modern, better, and environmentally-friendly alternatives for diesel and air hammers. They are very effective for driving steel pipes, precast concrete, timber piles, beams, etc. 

In this hammer type, the pile slides vertically after it is released through the weight placed above the pile, which hits and hammers it into the soil. 

Factually, the compression in the surrounding soil due to the driven pile causes higher friction further rising the pile's load-bearing capacity. The Hydraulic impact hammers are suitable in such loose soil conditions due to their special capabilities. They are capable of doing complex jobs in a minimum time period. 

Also, the pile driving equipment rentals in Missouri provides different models and versions on rent or sale. 

They can create high impact with a relatively low weight of the hammer. Also, they can be equipped with various types of carriers. Moreover, there is a grease port that enables the greasing of demolition tools to save them from wearing or damage due to its void. There are no springs or heavy mounting brackets in these hammers making its operation more reliable, easy, and productive.

Vibratory pile hammers - For loosening the soil

Modern-day vibratory hammers can be operated with the varied static moment and position adjustment to pile or extract sheet piles, H-beams, sand piles, etc. They come in various models with low to high frequency. They are highly beneficial where the surrounding areas must not be disturbed such as old structures. 

Vibratory pile hammers use vertical vibrations to get the adjacent soil in motion and this way drive the piles easily into the ground. Their specialty is that they are very lightweight and do not create loud noises. If you are looking to do the underwater jobs, these are operable there too. 

You can get the appropriate type as per your application from the vibratory hammer rental. Also, you can rent the other types of hammers depending upon your job requirement.

HPSI - The leading pile driving equipment rentals in Missouri

Hydraulic Power Systems Inc (HPSI) has been serving clients across the world with the best quality custom designing and manufacturing of foundation construction equipment. We can offer the best hydraulic systems as per your specifications. We are also known for our exceptional services meeting our client needs in the best possible manner.

Get the quality equipment at competitive prices for hydraulic winch systems, augers, vibratory drivers/extractors, excavator-mounted hammers, pile driving accessories, etc. We also provide the best caisson hammers in Missouri for rent or sale. 

Contact the best vibratory hammer rental today to get help with your custom requirements. We can even assist you to choose the right type of pile driving hammers as per your job application. 

Call us on 816.221.4774 and visit our website to know more about HPSI’s wide product range here - 

https://hydraulicpowersystems.com/

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Explain Pile Driving Hammers and their types

One of the main problems faced by a construction contractor is choosing the right foundation equipment like pile driving hammers. And, when it comes to picking the right pile driving hammer, using a single piece of equipment for various tasks can certainly save money. However, how much room you’ll have to move it around the job site is, of course, another primary concern. 

At Hydraulic Power Systems, we offer a full range of pile driving hammers. We can help you identify the most appropriate pile driving hammer to keep your project problem-free. 

What is a Pile Driving hammer?

Pile driving hammers are the equipment used to drive piles into the soil and in some cases, underwater to build support for buildings or other structures like dams. Every hammer has a unique strength and working process. For instance, if you’re looking for equipment that works efficiently in the mining industry, a Hydraulic Auger is what you will need. 

Different types of Pile Driving Hammer

Hydraulic Power System’s range of pile driving hammers can help your construction team to lower the labor costs and speed up the building process efficiently. Following are the most demanded and robust pile driving equipment on rentals in Missouri:

Vibratory Hammers

A vibratory hammer is used to drive sheet piles, pipes or other components into the soil by vertical vibrations. These hammers are easy to ship and can be used near residential areas without disturbing the people living in the surrounding areas. To keep your workers safe, we can provide radio remotes for operational efficacy from extended distances. These hammers can be used to both drive piles into and extract piles from the ground.

Caisson Hammers

Caisson hammers are useful for bridge pier foundations and dam construction projects. With a 90 degrees turning plate and power pack unit, these hammers drive caissons and then secure them as the mud/dirt/sediment settles cleanly back into place. At Hydraulic Power Systems, we offer 6 caisson hammer models to choose from. 

Diesel Hammers

Diesel hammers are used to drive piles into a supporting soil layer. With its power and fuel efficiency, they can be used effectively in a wide range of environments.

Sheeting Hammers

If you’re looking for equipment that pushes or presses piles without using vibrations, you will need sheeting hammers. These hammers are an alternative to vibratory hammers and can effectively drive piles and/or caissons into the silt, mud, or other types of environments. All of our 7 models of sheeting hammers are suitable for the static pressing and extracting of sheet piles. 

Excavator Mounted Hammers

With ergonomic design and powerful performance, the excavator-mounted hammers are useful to drive piles when the workspace is minimal in size or otherwise restricted. Along with a smooth and quiet performance, this equipment provides the fastest way to drive or extract various pile materials with minimal effort.

Pile driving equipment rentals in Missouri

Hydraulic Power Systems offer all kinds of pile driving equipment on rentals in Missouri. We are ready to provide you with everything you need for your construction projects. Reach out to us today for assistance in selecting the right equipment for your work. Call 816.221.4774 or visit the website - https://hydraulicpowersystems.com/ 

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Everything you need to know about Diesel Pile-Driving Hammers

For people in the construction business who need to drive piles to create supports for buildings and other structures, diesel-powered pile drivers literally give you the biggest bang for your buck.

If you want to drive a pile into difficult soil terrains, a diesel pile hammer is the most cost-effective when it comes to fuel efficiency, and it produces the greatest impact pressure of all the different types of pile drivers available.

 

How does it work?

A diesel pile driver consists of a heavyweight on a rail system with a combustion chamber. It can be manually started by raising the ram (weight) with a crane or similar apparatus, then releasing it.

 

As the ram is raised, fuel is injected into the combustion chamber. When the ram is released, gravity causes it to free-fall downward. After the fuel is injected, the exhaust port closes and the fuel is mixed with air and gets compressed by the falling ram.

 

When the ram impacts the pile, the air/fuel mixture in the combustion chamber rapidly heats up and ignites, exploding the ram back to the top of the rail system.

 

While the ram is returning to the top of the apparatus, the exhaust from the combustion process is released as fresh air is drawn into the combustion chamber. The cycle continues until it is manually stopped or the pile driver runs out of fuel.

 

Diesel pile hammers are self-contained, which means they do not need an external power source to operate them. And while that may make it sound like you can just let it run without supervision until the pile is driven to the desired depth, it’s always a good idea to have someone watching the pile being driven to make sure no unexpected wear is occurring.

 

Unexpected problems could include if the head of the steel or timber pile starts to crack or split. If this happens, there could either be a problem with that particular pile or an issue with the ram’s hammer shape. In either case, someone should always be prepared to manually halt the combustion process until the problem can be assessed.

 

Benefits of a diesel pile hammer

When it comes to sheer power, diesel hammers own the market. They are considered to be twice as powerful as hydraulic hammers, which means they can drive piles twice as quickly, given the same number of blows per minute (BPM).

 

Diesel hammers can also be used on a variety of soil conditions, but are most effective in harder soils that contain fragmented rock, solid rock, or concrete. They can also be used on a variety of pile materials, including steel, timber, and preformed concrete.

 

As mentioned earlier, while diesel fuel is more expensive than traditional gasoline, diesel impact hammers burn less fuel than other options and can provide a longer cycle life than other types of fuels. And since they are self-contained, they do not require extra equipment that may add other costs to your project.

 

In the past, diesel hammers have been known to be noisy to operate. Manufacturers have worked hard to help reduce the noise and exhaust on more current models, making them more environmentally friendly.

 

Perhaps one of the greatest benefits of a diesel hammer is that they tend to be more reliable when it comes to overall service life. They don’t use crankshafts, piston rods, cams, or bearings, which reduce the number of parts that can eventually fail with continuous use.

 

With fewer parts to maintain, they can be very cost-effective to operate and repairs tend to be easier to make, less complex, and less pricey.

 

Owning versus renting

Purchasing a new diesel pile hammer will normally run about half the cost of a hydraulic hammer, without taking any of the other cost-saving issues in mind. However, if you only need a pile driver for a short amount of time and don’t use one regularly, it may be more cost-effective to look for diesel pile driver rentals in Missouri.

 

Renting eliminates the upfront cost of purchasing, and it also purges the costs associated with storage and maintenance. And, if you ever have a problem with a piece of rental equipment, the rental company can fix or replace the damaged tool more quickly than hiring an external repair service or paying the extra cost for that service.

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